About SonoAsh

Your Leading Process Engineering Company for Coal Ash Solutions

SonoAsh is a process engineering company that leads the way in coal ash processing solutions and rare earth mining company technologies. Our mission is to transform environmental liabilities into valuable assets through our patent-protected, low-emission sonication process, making us an industry leader in sustainable coal ash beneficiation and innovative rare earth mining solutions.

Our Technology

SonoAsh employs a unique, patent-protected process in the beneficiation of coal ash known as sonication. Sonication involves the application of low-frequency, high-energy transmission of mechanical energy through shear vibration. Originally developed by Placer Dome with a $10 million investment for mining applications, our technology has evolved significantly.

Technological Milestones

  • 1985 – 1995: Developed by Placer Dome for mining
  • 2004 – 2007: Expanded with a $60 million investment for PCB soil destruction and heavy oil de-asphalting
  • 2012: Sold de-asphalting IP along with royalty streams

With an additional $4 million investment, we have focused on perfecting the sonication technology for coal ash beneficiation.

Our Process

The SonoAsh process is specifically designed to process impoundment coal ash. It is a wet process involving several critical stages:

  • Raw Material Stage: Dredging and pumping for impoundment coal ash; screening and crushing if required
  • Pre-Sonicator Stage: Blending coal ash into a slurry with a precise solids/liquid ratio
  • Sonication Stage: Utilizing low-frequency technology central to our approach
  • Froth Flotation Stage: Separating carbon from non-carbon particles
  • Dewatering, Drying, and Packaging: Final processing using standard mineral processing equipment
Group of men in the machine area

Environmental Impact

Our sonication and froth flotation methods allow for the reclamation of older coal ash storage sites, reducing the need for new disposal sites. Additionally, ash in slurry form can be transported cost-effectively via slurry pipelines, enhancing the flexibility of both source material and end product.

Green earth abstract environmental background

Contact Us

At SonoAsh, we are always ready to discuss how our coal ash processing solutions and rare earth mining company technologies can benefit your business. Contact us today!

Awards

  • 2020 and 2023 Solar Impulse Efficient Solution Award
12 responsible consumption and production
11 sustatinable cities and communities
Sustainable development goals
Solar Impulse 2020
Solar Impulse 2023